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Machines Shop

No. of Machines X - Travel Y - Travel Z Travel Remarks
Conventional FBM with DRO 3 1000 - 6000 mm 1800-3000 mm 600-1300 mm Rotary Table with 40 Ton capacity available
3 Axis CNC Make - Wotan 1 4750 mm 2500 mm 950 mm 800 mm W- Axis movement
5 Axis CNC Make - Fermat 1 5000 mm 2500 mm 1700 mm W and B-Axes are CNC controlled
4 Axis CNC Make - Schiess Froriep 1 13000 mm 5000 mm 1000 mm CNC controlled Rotary table laser aligned with maximum capacity of 50 Tons

Roll, Cylindrical and Surface grinding machines are available for finishing operations. The Roll and Cylindrical Grinders are periodically checked to ensure run-outs of less than 10 microns over the entire length.

The surface grinding machine is equipped with a 400 mm x 4000 mm magnetic table and flatness and parallelism of 0.015 mm can be achieved.

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Freidrich Schmaltz
Roll Grinding Machines
Max. Dia: 850 mm
Max. Length: 8500 mm
Max. Weight of Job: 25T
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Reichle & Knoedler
Planning cum Surface Grinder
Table size: 1000 mm x 4000 mm
Height size: 1000 mm
Magnetic Table: 400 x 4000 mm

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Naxos Union
Cylindrical Grinding Machines
Max. Dia: 650 mm
Max. Length: 4800 mm
Max. Jog Weight: 4T

Various capacity lathes are available for machining of shafts up to 8 meters in length.

High Precision turning of Steam Turbines Rotors, Power and Hydro Generator Shafts, Axial and Radial Fan Shafts, Wind Turbine Shafts, etc are machined on these lathes.

One of the lathes is retro-fitted with Sinumerik 802 D CNC system with 2 axis Siemens encoder and can take up jobs of 2000 mm swing over bed and 4000 admit between centers weighing up to 25 tons.

This machine is ideally suited for machining of one-end large flange type shafts, heavy-duty steel mill rolls, large turbine, and alternate rotors, etc.

These lathes are periodically maintained and calibrated for accuracy and run-out needs of the jobs.

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Lathe Machines

Make Admit Belt Centre
(in mm)
Swing Over Bed
(in mm)
Swing Over Cross
(in mm)
Job (in Tons)
BECO HD 65B 8000 2000 1650 15
BECO CNC 4000 2000 1250 25
HMT H22 2500 520 370 2
NAGMATHI 2500 600 450 2

For drilling and tapping needs, each unit is equipped with two radial drilling machines of different capacities. There are tapping attachments available to tap up to M64 and some of these machines are alongside large pits to accommodate different components.

There is also a high precision coordinate drilling machine (KOLB make) that is available for the manufacture of drill Jigs/Fixtures and precision drilling operations. The machine is fully hydraulic and Ball screws and DRO.

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Double column co-ordinate drilling machine

Make KOLB
Table Size (in mm) 1750 x 900
Admit Between Column (in mm) 1700
Spindledia (in mm) ø125
Height Under Cross-Rail (in mm) 900
3 Axis DRO (in mm) X - 1500 / Y - 1000 / Z - 900
Job Weight 4 MT

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Make Arm Length (in mm) Spindledia (in mm) Travel (in mm) Height (in mm)
HMT RM - 62 1850 ø80 1500 1200
KOLB 2700 ø85 2500 1800
HMT RM - 63 1500 ø80 1400 2500
RABOMA 1800 ø85 1400 1300
KOLB Travel Type 3000 ø120 2100 2000 (under pit upo 5000 mm)

For turning of Large Housings, Turbine Casings (steam & exhaust), Stator Frames for generators, Motor Bodies, etc, VTLs are ranging from a swing dia of 1400 mm to 6400 mm.

All these machines have infinitely variable A/C drives for the table and are fitted with DROs for X & Y axis for both the heads (RAM & TURRET).

The 5000 mm table dia VTL has 2 Ram heads with one of them fitted with Sinumerik 802 D CNC system and ball screws for both the X & Y axis.

Large IGV, OGV housings for Turbines, Profiling, Valves, Upper & Lower brackets for Hydro generators, etc, are machined on our VTLs’.

v1Titan
Table Dia: 3000 mm
Max. Swing: 3300 mm
Height under Cross-Rail: 2300 mm
RAM Head Stroke: 1100 mm
Turret Head Stroke: 800 mm
Side Tool Post Stroke: 800 mm
Max. Job Weight: 20 T
2 Axis DRO for both RAM & Turret Head
Main Drive 60KW VFD A/C
v2Suraj SVT 5
Table Dia: 5000 mm
Max. Swing: 6400 mm
Height under Cross-Rail: 3800 mm
RAM Head No.1 Stroke: 1800 mm
Ram Head No.2 Stroke: 1800 mm
CNC head with Sinumerik 80 2D controller
Max. Job Weight: 40 T
Main Drive 150KW VFD A/C

v3Titan SC 33 H
Table Dia: 3000 mm
Max. Swing: 3300 mm
Height under Cross-Rail: 2800 mm
RAM Head Stroke: 1100
Turret Head Stroke: 800
Side Head Stroke: 800
Max. Job Weight: 20 T
Main Drive: 60KW VFD A/C
v4Toss SK14
Table Dia: 1400 mm
Max. Swing: 1550 mm
Height under Cross-Rail: 1250 mm
RAM Head Stroke: 800 mm
Turret Head Stroke: 600 mm
Side Head Stroke: 500 mm
Max. Job Weight: 8 T
Main Drive: 30KW VFD A/C